Pattern Services

As well as our own manufacturing service we offer unique foundry pattern making services as well.

Though our own bespoke way of manufacturing we have developed skills that allows us to produce high definition pattern equipment for foundry use.

Our deep etch magnesium and zinc plates are ideal flat back patterns for foundry use, this is the way we produce all our bronze, aluminium and cast iron plaques.

As well as our deep chemical etching service we also have an in-house CNC cutting center which we use for deeper wooden and resin cutting again offering a more defined profiled pattern whilst still maintaining the ideal draft angles for sand casting production. We also have access to traditional pattern makers who can further develop our products if required.

Over the years we have produced numerous tools for our friends in the foundry industry as well as tooling for artists to use as base plates for clay production and resin/polymer productions.

Our pattern making services have been used to produce tooling for:

  • The National Trust
  • The Scottish Highland Trust
  • PGA Golf Courses
  • English Heritage
  • UNESCO
  • Blue Plaque Schemes
  • Commonweath Walkways
  • Network Rail
  • The War Memorials Trust

For more information on our pattern making services please get in touch.

Photocast Image Photocast Image

Titanic Memorial Gardens Belfast

Part 1 of our “Looking Back” feature: Titanic Memorial Gardens.

These “looking back” features will re-visit not only our companies most prestigious work but will also feature the earlier stages of on-going projects and bespoke jobs from years gone by.

Back in April 2012 Photocast was offered the great honour of creating a lasting cast bronze memorial for the 100th anniversary of the sinking of the great ship The Titanic.

The brief was to work with the curator of the Titanic Memorial Gardens to design and manufacture a magnificent memorial bronze to act as the central feature of the gardens in Belfast.

Our in-house design team worked with the full 1,512 long list of names and this was to be the first time that the names of everyone who perished have been recorded on one monument, ‘The Belfast List‘ as it is now known.

Many existing lists documented the First Class, Second Class and Steerage, but did not necessarily include all the crew members, the Guarantee Group, the postal workers and the musicians.

Once the artwork had been produced and signed off we got to work with production, using our unique chemical etching facilities we were able to produce the master patterns for our foundry and from those then produce the 15 stunning cast bronze panels.

The castings were given an aging treatment before working back the top surface to reveal the beautiful bronze and finally given a long-lasting protective coating.

The finished panels were then taken to site by our fitting team and placed into a stunning 12 meter long, 25 tonne granite plinth.

The gardens opened to the public on the 15th of April 2012 – marking the 100th Anniversary of the disaster.

Titanic Memorial Belfast

The Witches of Fife

Earlier this year we were commissioned to produce a lasting memorial infamous stories of the Witches of Fife.

From this the Fife Witches Trail was born.

The client and Fife Council’s aim was to depict the story of one particular case – that of Lilias Adie who was imprisoned in the 1700’s during an intense period of witch-hunting in the area.

Dark & Interesting facts of Lilias Adie

  • Lilias Adie was imprisoned for the crime of practicing witchcraft
  •  She was interrogated in prison by a local minister for over a month prior to her forced “confession”
  • Adie was the only “witch” known to be burried, the rest were hung or burned.
  • At the time of her arrest it was likely she was upwards of 60 years old
  • Her remains were dug up by antique-collecting grave robbers in 1852

A link to the full story of Lilia Adie can be found HERE.

The three cast discs contain decorative and descriptive elements relating to herbalism and the tragedy of the victims.

The Artwork was designed in part to portray the ludicrous accused notion of Lilias “dancing with the devil” and the stunning solid cast bronze markers depicting the story of Lilias were both manufactured and hand finished in-house.

Fife Witches Trail Lilias Adie Moon Fife Witches Trail Lilias Adie Herbalism Fife Witches Trail Lilias Adie Delil Dance

 

 

 

 

All Things Golf

For us here at Photocast Products golf is not only a favorable pass time for the business directors but also plays a key part in the day to day business.

Over the years we have build a solid reputation and we continue to work closely with our strategic partner to supply a wide variety of cast bronze and etched zinc signage as well as course furniture for some of the most prestigious golf courses in the UK and the US – including St. Andrews, Celtic Manor and The K Club.

Regular running work includes items such as:

  • Tee & Point of Play markers
  • On-Course directional signage
  • Club House & Walkway signage
  • Bench memorials
  • Tee bins & Divot boxes

Our work is also renowned across the globe with projects in recent months being completed for new courses in Egypt at the Madinaty Golf Club and for the PGA National Oaks in the Czech Republic, both of which were completed on time and our quality has received great praise from both clubs.

St. Andrews Tee Markers    All Things Golf Directional Signage    All Things Golf Madinaty Golf Club

Click here to see more fantastic examples of our golf work

The Commonwealth Walkway London

We’re excited to see the first draft of the new Commonwealth Walkway braille & tactile panel for London.

The interpretation panel shows detail and highlights of the route as well as offering great detail into the history of the Commonwealth.

The walkway route is clearly marked along the way with Photocast’s cast bronze pavement roundels and takes in Australia House and The Church of Saint Clement Danes as well as several other notable buildings along the Strand route.

As with many of out projects this work uses a number of our unique in-house processes:

  • Making the interpretation panel uses our zinc sheet acid etch process.
  • Master pattern for our cast bronze roundels utilities our magnesium sheet acid etching process.
  • Finally the Bronze roundels themselves are made in decorative cast bronze using traditional sand cast methods at our groups foundry.

More details of the on-going Commonwealth Walkway London project can be found on their official website www.commonwealthwalkway.com

For information on other current projects here at Photocast please visit our current and past projects section.

Commonwealth_Walkway_London_Cast_Bronze